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Legacy Equipment Connectivity Checker

Answer five questions about one machine: what controls it, what it is wired to, whose permission you need, what data you need and whether it can be stopped. The checker lists every workable route, with a cost range and the main risk for each. This includes machines with no digital interface, where new sensors must generate the data.

An oxidised industrial control panel photographed close up, showing a vintage nine-pin serial connector and a screw terminal block worn by decades of service, with one new red conductor landed on a terminal.
Takes
4 minutes
You get
A ranked set of connection routes with effort and risk against each
Cost
Free, no sign-up

This tool runs entirely in your browser. Nothing you enter is sent to us, stored or logged. Closing the tab deletes it. Answer for one machine at a time. Start with the machine that is hardest to connect.

How the connectivity routes are chosenA decision tree. The first question asks whether the equipment has an open protocol. If yes, the route is to read it directly. If no, the next question asks whether the vendor will grant access, leading to a gateway or a licensed driver. If not, the next question asks whether a serial port or wired signals exist, leading to serial conversion or a parallel signal tap. If none of those exist, the route is retrofit sensing or a camera reading the display. A separate branch on the right notes that write-back is only possible on the first two routes, because it requires the control system to be open.Open protocol on the network?Read it directlynoWill the vendor grant access?Gateway or licensed drivernoSerial port present?Serial to Ethernet conversionnoDry contacts or 4–20 mA?Tap the existing signalsnoNone of these?Add sensors, or a camera
The order in which the checker tests each route. Only the first two routes allow you to write data back to a machine, because writing back requires access to the control system. Extra sensors cannot provide that.

What controls it

UNIT 01

If nobody has opened the control panel recently, answer from what you know. If nobody is certain, say so. That gives a more useful result than a guess.

What is running the machine?

Routes

UNIT 06

ANSWER ALL FIVE QUESTIONS AND SELECT AT LEAST ONE CONNECTION TYPE TO SEE THE ROUTES

Technical references

UNIT 07

These are the sources for the reasoning on this page. We mark standards that you must pay to read. Where a free document covers the same subject better, we list it first.

Links open in a new tab, so you do not lose anything you have entered on this page. We checked every link when we built the page. If a link no longer works, please tell us and we will remove it.

Each of these tools is a short version of a conversation with one of our engineers. If your result raised a question you want to discuss, book a scoping call and bring your result with you.

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